Precision Assembly. Flexible Manufacturing. Built Around Your Project.
PCB Assembly Express is a full-service electronics contract manufacturer offering high-quality PCB assembly, from quick-turn prototypes to full production.
With advanced equipment, certified technicians, integrated component sourcing, and a network of domestic and offshore PCB fabrication partners, we provide everything you need to bring your designs to life.
From your first prototype to repeat production runs, our dedicated assembly operations are designed to support different project requirements, quantities, and timelines.
Validate your design, test functionality and identify improvements.
Prototype Assembly as fast 24-48 hours
From a single prototype to small batches
Expert guidance to streamline your project.
Pilot production, product launches, specialized electronics.
Assembly as fast 7-15 days
Production volumes tailored yo your needs
Cost effective solutions for small volume.
Scale to Full Production.
Seamlessly scale from prototype to production.
Reliable, high-quality assembly by experienced technicians.
Simplified procurement and supply chain.
Our advanced SMT assembly equipment delivers precise, reliable component placement for complex, high-density circuit boards. From miniature passive components to fine-pitch ICs and high-pin-count BGAs, we support a wide range of component packages for both prototype and production assemblies.
Miniature Components: Passive components as small as 0201
Fine-Pitch Components: Component pitches down to 0.4 mm
BGA Assembly: BGA packages with pitches down to 0.4 mm and up to 1,932 solder balls.
Advanced Component Packages: QFP, QFN, SOIC, SOT, and other supported SMT packages.
Double-Sided Assembly: Single-sided and double-sided SMT component placement.
Our through-hole assembly services provide strong, reliable connections for components requiring enhanced mechanical strength, durability, or specialized electrical connections. We support a wide range of through-hole components for both prototype and production assemblies.
Connectors and Terminals: Reliable assembly of connectors, terminal blocks, and other interconnect components.
Leaded Components: Assembly of resistors, capacitors, diodes, and other traditional through-hole devices.
Mechanical Strength: Secure component mounting for applications requiring durability and resistance to mechanical stress.
Flexible Production: Support for prototypes, small batches, and production runs.
Integration of through-hole and surface-mount components on the same PCB.
Contact our team to review your project.
Contact Us
Our assembly capabilities support a range of PCB types and manufacturing specifications.
Rigid PCBs
Flexible PCBs
Rigid-flex PCBs
Leaded solder
Lead-free, RoHS-compliant assembly
Smaller boards may require panelization or specialized fixtures, depending on board size and assembly requirements.
Hot Air Solder Leveling ( HASL)
Lead-free HASL
Electroless Nickel Immersion Gold (ENIG)
Immersion Silver
Immersion Tin
Cut Tape (6 inches or longer)
Partial Reel / Full Reel
Tubes (preferred a whole tube)
Trays
Our inspection procedures help identify assembly defects and verify workmanship before your boards move to the next stage.
Visual inspection following SMT and through-hole assembly to identify soldering defects and ensure assembly quality in accordance with IPC-A-610 Class 2 and Class 3 standards.
Automated inspection to help detect component placement, orientation, and soldering defects.
X-ray inspection of leadless components to examine solder connections that cannot be fully assessed visually.
In-circuit testing (ICT) and functional testing are available according to project requirements.
You choose how your components are supplied.
Every project has unique sourcing requirements. We offer flexible procurement options that give you greater control over component selection, availability, and cost.
We manage the entire manufacturing process, from sourcing components, bare PCBs, wires, and connectors to PCB and wire harness assembly, providing a complete manufacturing solution.
Best for:
Customers looking to streamline procurement, reduce supplier coordination, and simplify the manufacturing process.
You provide the PCBs, electronic components, and other materials required for your project, while we manage the complete assembly process.
Best for:
Customers who already have inventory or need direct control over component selection.
You supply selected components, and we manage the sourcing and procurement of additional materials required for your assembly.
Best for:
Customers who want to maintain control over critical components, utilize existing inventory, and simplify procurement through our sourcing services.
At PCB Assembly Express, we combine advanced manufacturing technology, fast turnaround times, and personalized service to deliver high-quality PCB assemblies, from prototypes to production.
Quick-turn PCB assembly in as little as 24–48 hours for qualifying projects, with flexible quantities ranging from single prototypes to recurring production runs.
Modern SMT equipment supporting complex assemblies, fine-pitch components, BGAs, and QFNs, backed by comprehensive inspection and testing capabilities.
PCB fabrication, component sourcing, PCB assembly, and wire harness assembly, with flexible turnkey, consigned, and partially consigned options.
Experienced technical support, responsive communication, and dedicated customer service throughout the manufacturing process.
At PCB Assembly Express, we make the PCB assembly process simple and convenient.
From your initial quote to final delivery, our team helps ensure a smooth manufacturing experience.
Upload your BOM, Gerber files, and pick-and-place data to receive an online quote. Select your quantities, lead time, and component sourcing options. For projects with special requirements, email us your files and specifications for a custom quote.
Review your quote and place your order online or simply email us your purchase order. Our team will confirm your project requirements and coordinate PCB fabrication, component sourcing, and assembly preparation.
Our team of experienced technician assembles your boards using advanced SMT and through-hole technologies, followed by inspection and testing as required by your project.
Once your assemblies are completed and approved for shipment, we carefully package and ship your boards to your specified destination.
Frequently Asked Questions
Typically, we need Gerber files, a BOM, pick-and-place or centroid data, and assembly drawings. Additional documentation may be required depending on your project.
Yes. We offer turnkey sourcing, customer-supplied components, and partially consigned assembly options.
Yes. Our current capabilities include BGA packages with a minimum pitch of 0.4 mm and fine-pitch components with a minimum pitch of 0.4 mm.
We offer visual inspection, automated optical inspection (AOI), and X-ray inspection to evaluate hidden solder joints in BGA, QFN, and other leadless components. In-circuit testing (ICT) and functional testing are also available based on your project's requirements.
Yes. We offer PCB assembly services for everything from single prototypes to full production runs, with flexible order quantities and turnaround options to meet your project requirements.
Yes. Submit a custom quote request with your design files and requirements so our team can evaluate your project.
